Products

NOVATEC™ PP

Polypropylene NOVATEC™ PP

Polypropylene for total performance.

NOVATEC™ PP is a general-purpose polypropylene with excellent total performance, developed by combining Japan Polypropylene Corporation's advanced polymerization and catalyst technologies with outstanding material design technology. It has several excellent quality characteristics and is used in a wide range of fields, from industrial parts and daily commodities to functional parts for food packaging and medical and sanitary applications. We are also able to meet a wide range of customer needs, including the development of polypropylene composites that cover the performance range of engineering plastics through our superior compositing technology.

We have achieved a balance of physical properties for each application by making full use of our own polymerization method and high-performance catalysts.

Lineup for various applications including lightweight (low specific gravity), easy molding, easy recycling, good heat resistance, insulation, and solvent resistance.

Features of Polypropylene

Polypropylene has three types of polymers: homopolymer, which is a homopolymer made by polymerizing propylene alone; random copolymer, which is made by polymerizing propylene with a comonomer (mainly ethylene); and block copolymer, which is made by polymerizing propylene followed by the co-polymerization of ethylene. In addition, a ternary copolymer (terpolymer), in which ethylene is copolymerized with butene as a comonomer, is also industrially produced as a random type of copolymer.

Homopolymers are used for packaging films, monofilaments, flat yarns, bands, sheets, fibers, and small containers due to their characteristics of high stiffness and high heat resistance. Random copolymers are used for sealants for packaging films, syringes, small containers, etc. due to their features of high transparency, high gloss, controlled melting point (around 125°C to 150°C at peak melting temperature measured by DSC), transparency, heat-sealing properties and impact resistance. On the other hand, block copolymers are copolymers designed to improve the impact resistance of homopolymers, and are widely used for automobile interiors and exteriors, home appliances, containers, etc. due to their features of high toughness and high rigidity.

Rigidity and impact resistance

The range shown here is an example based on representative grades.
Other grades are available, please contact us.

Field of Application

Field of Application

The range shown here is an example based on representative grades.
Other grades are available, please contact us.

Various Polypropylenes and Features

Homopolymer
Homo
Random copolymer
RCP
Block copolymer
ICP
Structural Image
Melting point
PPPPPPPPP
160〜165℃
PPePPPPePP
125〜150℃
PPPP/PePPe
160〜165℃
Feature Heat resistant, rigid PP and PE
Intermediate property
PP and PE
Characteristics of each
Rigidity (hardness) ◯ △ ◯
Flexibility ✗ △ ✗
Impact resistance ✗ △ ◯
Heat-resisting property ◯ △ ◯
Heat sealability ✗ ◯ ✗
Transparency △ ◯ ✗
Chemical resistance ◯ ◯ ◯
Examples of Uses Film, Sheet,
General Injection, Yarn
Film
Transparent Injection
Injection (automotive parts)
Sheet

Application examples

This is examples of product applications that takes advantage of the characteristics of NOVATEC™ PP.

Ultra-thin-walled injection containers

Ultra-thin-walled injection containers

Autoclave sterilizable medical applications

Autoclave sterilizable medical applications

Medical applications compatible with radiation sterilization

Medical applications compatible with radiation sterilization

Matte-toned film applications

Matte-toned film applications

Retort film applications

Retort film applications

Hinge Cap Applications

Hinge Cap Applications

Grade list/Download

Physical properties of NOVATEC™ PP

    Grade Biaxially
Oriented Film
Cast Film Inflation Film
Items Unit Test Method FL203D FB3B FW3GTB FW4BAT FX4EA FX4GF FG3DG
MFR g/10min ISO 1133 3.0 7.5 7.5 7.0 5.3 5.0 9.0
Density g/cm3 ISO 1183 0.90 0.90 0.90 0.90 0.90 0.90 0.90
Flexural Modulus MPa ISO 178 1,400 1,500 1,100 950 750 650 1,150
Flexural Strength 43 42 33 30 25 23 34
Tensile Modulus MPa ISO 527-1 1,400 1,500 1,100 950 800 650 1,150
Tensile Stress @ Yield 34 33 29 26 24 20 29
Nominal Tensile Strain % 100 200 >200 >200 >200 >200 >200
Charpy Impact Strength @ 23degC kJ/m2 ISO 179 6.0 4.0 4.9 5.8 8.2 10.0 4.6
Heat Deflection Temperature @ 0.45MPa Load degC ISO 75 90 95 80 75 65 60 80
Rockwell Hardness ISO 2039-2 95 95 85 85 75 70 85
Gloss % ASTM D523-89 85 85 85 85 85 85 85
Features     Low temperature heat seal Low temperature heat seal Low temperature heat seal Low temperature heat seal Cold resistance
Easy Openness
PL confirmation certificate for food applications (JPN) Approved Approved Approved Approved Approved Approved Approved
  Grade General Transparency Cold and Impact Resistance
Items Unit Test Method EA9 EA9HD EA9FTD FY6H EA6A FY6 FY6C FY4 EG8B EG7F EG7FTB EG6D BC6CB EC9GD
MFR g/10min ISO 1133 0.5 0.4 0.4 1.9 1.9 2.4 2.4 5.0 0.8 1.3 1.3 1.9 2.5 0.5
Density g/cm3 ISO 1183 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90
Flexural Modulus MPa ISO 178 1,850 1,950 2,300 1,800 2,200 1,500 2,100 1,400 900 900 1,050 950 1,450 1,250
Flexural Strength 51 53 60 48 58 43 55 40 29 29 32 31 39 34
Tensile Modulus MPa ISO 527-1 1,700 1,800 2,150 1,700 2,200 1,400 2,100 1,400 850 850 1,050 950 1,350 1,100
Tensile Stress @ Yield 36 36 40 36 40 33 40 33 26 26 29 27 30 26
Nominal Tensile Strain % >200 >200 50 100 20 >200 50 >200 >200 >200 >200 >200 >200 >200
Charpy Impact Strength @ 23degC kJ/m2 ISO 179 10 10 10 6 3.5 6 4.0 4 15 12 30 8.0 10 50.0
Heat Deflection Temperature @ 0.45MPa Load degC ISO 75 105 115 125 105 125 95 125 85 75 75 80 80 90 85
Rockwell Hardness ISO 2039-2 100 100 105 105 105 95 105 95 75 80 80 80 90 65
Gloss % ASTM D523-89 80 85 85 85 80 85 90 85 90 85 85 90 70 60
Features     High rigidity   High rigidity   High rigidity       High rigidity      
Applications Sheets  
Flat Yarn              
Monofilament            
Band              
Blow        
Pipes                  
Fiber                            
PL confirmation certificate for food applications (JPN) Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved
Functional Grade Weather resistance               MH4W            
  Grade General Transparency Impact Resistance
Items Unit Test Method MA3 MA3H MA1B MG03BD MG05ES BC6C BC4BSW BC3AD BC2E BC03C BC03B BC03GS BC05B BC06C BC08F BC10HRF
MFR g/10min ISO 1133 11 10 21 30 45 2.5 5.0 10 16 30 30 30 50 60 75 100
Density g/cm3 ISO 1183 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90
Flexural Modulus MPa ISO 178 1,500 2,050 1,500 1,350 1,000 1,750 1,350 1,250 1,450 1,800 1,300 1,400 1,400 1,700 1,400 1,250
Flexural Strength 42 56 43 40 31 45 36 36 38 48 35 36 37 46 36 34
Tensile Modulus MPa ISO 527-1 1,500 2,050 1,600 1,350 1,000 1,650 1,350 1,200 1,400 1,800 1,300 1,400 1,400 1,750 1,400 1,300
Tensile Stress @ Yield 34 40 35 33 26 32 26 26 27 33 25 26 26 32 25 24
Nominal Tensile Strain % 150 30 20 >200 >200 60 150 >200 80 30 30 40 20 10 10 10
Charpy Impact Strength @ 23degC kJ/m2 ISO 179 3.5 2.5 2.5 5 4.5 10 50 10 8.5 5.5 9 10 7.5 4.5 7 6.5
Charpy Impact Strength @ -20degC - - - - - 4.0 6.5 4.5 4.0 2.0 3.5 4.0 1.5 1.5 3.0 2.5
Heat Deflection Temperature @ 0.45MPa Load degC ISO 75 90 120 100 90 75 110 100 90 100 115 100 100 100 115 105 100
Rockwell Hardness ISO 2039-2 100 110 100 95 75 95 85 85 90 105 85 90 90 105 90 90
Gloss % ASTM D523-89 85 80 90 90 90 70 60 60 55 70 50 65 45 65 55 55
HAZE (1mmt) % ISO 14782 - - - 15 15 - - - - - - - - - - -
Spiral Flow mm JPP Method 600 600 700 850 1,000 400 500 600 650 800 800 800 950 1,000 1,050 1,200
Mold Shrinkage % JPP Method 1.1~1.5 1.3~1.7 1.1~1.5 1.1~1.5 1.1~1.5 1.3~1.7 1.3~1.7 1.2~1.6 1.0~1.4 1.2~1.6 1.0~1.4 1.2~1.6 1.0~1.4 1.2~1.6 1.2~1.6 1.0~1.4
Features   High rigidity     Antistatic High rigidity Antistatic     High rigidity   High impact resistance High rigidity High rigidity High liquidity High liquidity
        High liquidity High gloss Weather resistance     High gloss   Antistatic   High gloss    
            High impact resistance         High gloss   High liquidity    
PL confirmation certificate for food applications (JPN) Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved
Functional Grade Antistatic     MA1BS MG03BDS             BC03BS       BC08FS  
Weather resistance             BC4BW         BC03GSW        
Antistatic・Weather resistance                     BC03BSW          
Heat aging resistance                                
  • This is a typical data, not to be construed as specification.
  • Application suitability should be confirmed with the final product by referring to the physical property values.

CONTACT

Please feel free to contact us for any work requests or consultations.
We will propose the best solution for our customers.

GROUP COMPANY

Japan Polychem Corporation
Japan Polyethylene Corporation